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What is Cardboard Made of – Premier Packaging Boxes

What is Cardboard Made of

Nowadays, cardboard is a widely used material in thousands of packaging firms. Because of its various features, like strength, recyclability, and durability. It has a great thickness level that varies due to layers of paper pulp present in it. In addition, it has vast applications from wrapping products to displaying and transporting items. You can wrap your items by using cardboard packaging. Having functionality, and a distinctive sleek look, cardboard is perfect for making shipping boxes. Do you know what is cardboard made of

By knowing its composition, you can understand why it has become an integral part of today’s packaging landscape. This article assists you in exploring how cardboard is made. 

What is the Process Behind Making Cardboard and What is Cardboard Made of?

The cardboard contains paper pulp. It originates from two sources. Such as recycled paper & wood fibers. Let’s discuss what steps are involved to transform these raw materials into sturdy and versatile material so-called cardboard. 

Raw Material Collection 

The first step is collecting raw materials. Recycled paper and wood fibers are raw materials that are fully recyclable. So, picking cardboard for your custom cardboard boxes is your smart choice. You can take part in saving the planet from pollution. 

A simple cardboard box has the potential to spark imagination and creativity, transforming into anything you dream it to be.

Pulping Process

Now, it’s time to break down raw materials into fibrous pulp. You can use pulping methods including chemical or mechanical pulping. 

Mechanical Pulping

This technique involves crushing wood into fibers. 

Chemical Pulping 

This technique involves extracting the fibers by using chemicals. 

Cleaning the Pulp 

To eliminate impurities including bark, ink residues, and dirt, the cleaning process is used. This method gives a level of purity. So, to make sure your pulp is free from contaminants it’s essential. This step gives a strong foundation for manufacturing cardboard shipping boxes

Bleaching for White Finish 

Bleaching removes any natural hues from the pulp. To achieve consistent plus, white cardboard color bleaching is essential. Get a clean, and bright appearance of cardboard that surely boosts your custom display box’s visual appeal. 

Sheet Formation 

After removing impurities, the final pure pulped material is then shaped into large sheets. Based on your intended use, you can customize the texture and thickness of the cardboard at this step. For example, for your small cardboard boxes, thinner sheets will be used while for wrapping your heavier items, the cardboard will be thicker. 

Pressing the Sheets

The next step is to pass large rollers onto pulp sheets. This pressing operation creates dense and rigid cardboard. Cardboard hardness makes it perfect for various applications. Such as custom shipping boxes or cardboard gift boxes

Corrugation 

Now the manufacturing process of materials has become more innovative. To make flat sheets of cardboard, the manufacturer uses a corrugator machine in the corrugation process. This step gives durability and sturdiness to the cardboard making it the preferred choice to ship goods effectively without any damage while shipping.  

In the corrugation process, a wavy pattern is created between two sheets called flutes. Thus, you can use this sort of cardboard for making purposes including: 

Cardboard is the perfect mix of simplicity and durability, designed with materials that respect the planet.

Cutting and Shaping

The final step of cardboard production is cutting and shaping the material into a specific form. This step ensures the success of your cardboard production process. Create numerous products from cardboard, such as boxes, and containers into any shape, size, and dimension by implementing shaping and cutting. 

Types Of Cardboard Products

Get a variety of cardboard products designed to meet diverse needs, including shoe boxes, food boxes, mailer boxes, pillow boxes, gable boxes, and cosmetic packaging solutions. Some of the most popular types of cardboard products are as follows:

Cardboard Shoe Boxes 

To store, pack, and transport shoes, cardboard shoe boxes are used. If you have a shoe industry, then make your shoe boxes attractive with vivid colors, appealing castings, and finishes to drive shoe sales.  Consider cardboard shoe boxes that have durability and sturdiness, saving your shoes while shipping.

Cardboard boxes with Lids

Cardboard can be customized into many shapes. The noticeable style is cardboard boxes with lids. Every brand tries to find secure packaging for their products. They seek a packaging solution that saves their products from any external damage. Go with this type of cardboard design, it maximizes the performance of your product and brand.

Cardboard Food Boxes

When it comes to food packaging, cardboard food boxes are an ideal one. It is made from eco-friendly and recycled materials that are produced during the manufacturing process. In addition, it reduces moisture, helping your food products be safe and fresh for a long time.

Cardboard Mailer Boxes

You can use cardboard as cardboard mailer boxes to ship all sorts of products. These boxes are excellent plus sturdy packaging solutions. With protection, you can also customize your cardboard shipping boxes into any color or artwork making them alluring for captivating people and gaining benefits as a retailer.

Cardboard Pillow Boxes

Cardboard pillow boxes are a distinctive way of wrapping. From small items to jewelry, cosmetics, and gifts, you can do this sort of stylish plus state-of-the-art packaging. Pillow boxes look like sleeping pillows. These cardboard pillow boxes are easy to assemble because of their peculiar shape.

Cardboard material is printed-friendly so, add your branding elements to the box. Such as product information, logo, and name. Promote your brand by considering this.

Cardboard Gable Boxes

The huge benefit of cardboard is that it gives convenience in the form of cardboard gable boxes. Because of their easy handling, these boxes are suitable for shopping. These gable boxes also come in various sizes and shapes with handling features.  You can use these boxes for many purposes. Such as packaging food, gifts, and promotional materials.

Cosmetic Cardboard Boxes

Some cosmetic brands also use cosmetic cardboard boxes for their delicate makeup packaging. These boxes can meet all your packaging needs. From size, shape, and color to finishes, cardboard can be customized. That’s why cosmetic brands utilize these boxes to make their product more eye-catching which further grabs their customer’s attention.

Wrapping Up

So, what is cardboard made of? We hope that you now have the answer to this question. Overall, to pack, store, and transport your products, choosing cardboard is the best option for you. Because it is durable, versatile, and eco-friendly. For your shipping boxes to gift boxes, you can use this material in the packaging process.

If you are looking for the best packaging supplier in US, no need to look further! Whether you need 12x9x4 Boxes or 6x4x4 Boxes, Premier Packaging Boxes got you covered! Contact us today for the best cardboard packaging without breaking the bank!

Don’t wait—order now to get 20% off and free shipping! Your perfect packaging is just a click away.”